Lincoln Aluminum Wire Drive Roll Kit For Kp1507 Welders

Description

The Lincoln Electric Aluminum Wire Drive Roll Kit — KP1507 series provides reliable, controlled wire delivery for aluminum MIG/GMAW applications requiring a larger feeder platform than the KP1695 series. Engineered with U-groove roll geometry matched to the soft, malleable nature of aluminum wire, the KP1507 kits cover diameters from .035 in (0.9 mm) through 3/32 in (2.4 mm) — addressing the full range of aluminum wire sizes used in light structural through heavy aluminum fabrication.

Aluminum wire is significantly more susceptible to feed problems than steel wire, including birdnesting, deformation under excess roll pressure, and liner contamination. The KP1507 drive roll kits are designed to apply the precise feed force needed for smooth, consistent wire delivery without deforming the wire column, ensuring stable arc performance and minimizing waste in production MIG/GMAW operations on aluminum.

Available Configurations

• KP1507-035A – Drive Roll Kit for Drive Roll Kit .035 in (0.9 mm) Aluminum Wire
• KP1507-040A – Drive Roll Kit for Drive Roll Kit .040 in (1.0 mm) Aluminum Wire
• KP1507-3/64A – Drive Roll Kit for Drive Roll Kit 3/64 in (1.2 mm) Aluminum Wire
• KP1507-1/16A – Drive Roll Kit for Drive Roll Kit 1/16 in (1.6 mm) Aluminum Wire
• KP1507-3/32A – Drive Roll Kit for Drive Roll Kit 3/32 in (2.4 mm) Aluminum Wire

Key Features

• U-groove roll profile — purpose-matched to aluminum wire to prevent crushing, deformation, and shavings
• Wire diameter range: .035 in (0.9 mm) through 3/32 in (2.4 mm) — covers fine to heavy aluminum MIG wire
• Direct compatibility with Lincoln Electric wire feeders using the KP1507 specification
• Consistent feed force — reduces birdnesting and wire column buckling common in push-type aluminum feed systems
• Optimized for push and push-pull feeder configurations on aluminum GMAW setups
• Low wire surface damage — preserves wire coating integrity and reduces liner wear

Applications

• Aluminum MIG/GMAW fabrication for transportation, marine, and aerospace components
• Heavy aluminum structural fabrication including frames, trailers, and enclosures
• Automotive body and chassis aluminum welding in production environments
• Marine hull and vessel aluminum fabrication
• HVAC and architectural aluminum component manufacturing

Why Choose Lincoln Electric KP1507 Aluminum Drive Roll Kits

The Lincoln Electric KP1507 aluminum drive roll kits are engineered to solve the feed challenges inherent in aluminum MIG/GMAW — delivering consistent wire speed, minimal deformation, and reliable arc starts across the full range of common aluminum wire diameters. For shops running production aluminum GMAW on Lincoln Electric feeders, the KP1507 series provides the precision feed performance that high-quality aluminum welds demand.

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